Sale Type:

Direct Sales

Machinery Details

Machine Manufacturer

DMG DECKEL

Specifications:

TRAVLES: -X AXIS: 30.71″ (780 MM) – Y AXIS: 22.05″ (560 MM) -Z 22.05″ (560 MM) VOLUME MACHINING AREA: 245 DM-3 MAX WORKPIECE DIMS: 23.62″(600MM) DIAMETER, 22.64″(575MM) HEIGHT,882LBS(400KG) ROTATION RANGE: 360 X 0.001 DEGREE (FULL 4TH AXIS) CLAMPING SURFACE:19.7″ X 24.8″ (500 MM X 630 MM) NUMBER OF PALLETS: 5 TOTAL (4 IN CHANGER, 1 IN THE MACHINING CABIN) MAXIMUM TABLE LOAD: 880 LBS (400 KG) CENTRE BUSH: 2″ (50 MM) DIAMETER TORQUE 40% DUTY CYCLE: 1,807 FT LBS (2,450 NM) HOLDING MOMENTUM 40%: 1,807 FT LBS (2,450 NM) MAXIMUM FEED:7,200 DEGREES PER MINUTE MAXIMUM TABLE SPEED: 30 RPM POSITIONAL UNCERTAINTY P: 7 ARC SEC PALLET CHANGE TIME: APPROXIMATELY 10 SECONDS -INTEGRATED MOTOR SPINDLE- TYPE: DIGITALLY CONTROLLED COOLED DRIVE: WATER POWER 40% ED: 34.9 HP (26 KW) POWER 100% ED: 25.5 HP (19 KW) SPINDLE SPEED RANGE: 24,000 RPM ACCELERATION/DECELERATION 0-24,000 RPM: 3.5 SECONDS NUMBER OF GEAR STEPS: NONE SPINDLE TORQUE 40% ED: 62.7 FT LB (85 NM) SPINDLE TORQUE 100% ED: 44.2 FT LB (60 NM) SPINDLE TAPER: HSK-A63 CLAMPING POWER: 8 KN -FEED DRIVES- DRIVE COOLED X/Y/Z: AIR/AIR/WATER FEED RATE X/Y/Z: 590 IPM (15 M/MIN) RAPID FEED RATE X/Y/Z: 1,968 IPM (50 M/MIN) MAXIMUM FEED RATE X/Y/Z: 1,968 IPM (50 M/MIN) ACCELERATION X/Y/Z: 0.6 G IN ALL AXES FEED POWER X/Y/Z: 7/7.2/10 KN BALL SCREW SPINDLE X/Y/Z: 1.57″X0.8″ (40X20 MM) X&Y,1.97″X0.8″(50X20MM) Z -120 POSITION VERTICAL CHAIN AUTOMATIC TOOL CHANGER- MAGAZINE POCKETS: 120 MAXIMUM TOOL WEIGHT: 17.64 LBS (8 KG) MAXIMUM TOOL DIAMETER WITHOUT FREE POCKETS: 3.15″ (80 MM) MAXIMUM TOOL DIAMETER WITH FREE POCKETS: 6.3″ (160 MM) MAXIMUM TOOL LENGTH: 12.4″ (315 MM) TOOL CHANGE TIME: APPROX 0.8 SECONDS, DOUBLE GRIPPER TOOL CHANGER CHIP-TO-CHIP TIME: APPROX 4 SECONDS VERTICAL, 10 SECONDS HORIZONTAL RS3 ROTARY PALLET CHANGER WITH INTEGRATED NC ROTARY TABLE (C-AXIS)- -STABLE COMPACT CONSTRUCTION WITH OPTIMAL LINKAGE TO GUIDEWAY (Y-AXIS) -NC ROTARY TABLE WITH DIRECT MEASURING SYSTEM -BACKLASH-FREE PRELOADED PRECISION SPUR GEAR FOR HIGH RIGIDITY, PRECISION AND HIGH TORQUE, MAXIMUM HOLDING MOMENTUM IN CLOSED LOOP -HIGH RAPID FEED RATE -PALLET CHANGER ALLOWS SETUP PARALLEL TO PRODUCTION TIME -SWIVEL MILLING HEAD WITH PROGRAMMABLE B-AXIS- -INTEGRATED 24,000 RPM MOTOR SPINDLE -HIGH PRESSURE COOLANT SUPPLY CENTRALLY THROUGH SPINDLE CENTRE SWIVEL RANGE: 150 DEGREES (-120/+30 DEGREES) (30 DEGREES PAST HORIZONTAL,HORIZONTAL,VERTICAL,30 DEGREES PAST VERTICAL) 150 DEGREE SWIVEL RANGE ALLOWS UNDERCUTS AND MACHINING AT NEGATIVE ANGLES DUE TO THE SWIVEL RANGE OF 30 DEGREES ACROSS THE HORIZONTAL OR VERTICAL AXIS.THIS GIVES YOU ADVANCED FLEXIBILITY FOR COMPLEX PARTS LIKE IMPELLERS SWIVEL MOMENTUM MILLING SPINDLE (40% DUTY CYCLE) 1,620 FT LBS (2,200 NM) HOLDING MOMENTUM WITHOUT CLAMPING (40% DUTY CYCLE) 1,438 FT LBS (1,950 NM) HOLDING MOMENTUM WITH CLAMPING: 2,655 FT LBS (3,600 NM) RAPID MOTION B-AXIS: 35 RPM SWIVELLING TIME OF THE HEAD FROM HORIZONTAL-VERTICAL & VICE VERSA 1.5 SECS POSITIONAL UNCERTAINTY P: 9 ARC SECONDS -EXTERNAL COOLANT SUPPLY ON THE OUTSIDE OF THE SPINDLE- PUMP OUTPUT: 10.6 GALLON/MINUTE (40 L/MIN) PUMP PRESSURE: 22 PSI (1.5 BAR) RS3 ROTARY PALLET CHANGER WITH INTEGRATED NC ROTARY TABLE (C-AXIS)- -STABLE COMPACT CONSTRUCTION WITH OPTIMAL LINKAGE TO GUIDEWAY (Y-AXIS) -NC ROTARY TABLE WITH DIRECT MEASURING SYSTEM -BACKLASH-FREE PRELOADED PRECISION SPUR GEAR FOR HIGH RIGIDITY, PRECISION AND HIGH TORQUE, MAXIMUM HOLDING MOMENTUM IN CLOSED LOOP -HIGH RAPID FEED RATE -PALLET CHANGER ALLOWS SETUP PARALLEL TO PRODUCTION TIME -SWIVEL MILLING HEAD WITH PROGRAMMABLE B-AXIS- -INTEGRATED 24,000 RPM MOTOR SPINDLE -HIGH PRESSURE COOLANT SUPPLY CENTRALLY THROUGH SPINDLE CENTRE SWIVEL RANGE: 150 DEGREES (-120/+30 DEGREES) (30 DEGREES PAST HORIZONTAL,HORIZONTAL,VERTICAL,30 DEGREES PAST VERTICAL) 150 DEGREE SWIVEL RANGE ALLOWS UNDERCUTS AND MACHINING AT NEGATIVE ANGLES DUE TO THE SWIVEL RANGE OF 30 DEGREES ACROSS THE HORIZONTAL OR VERTICAL AXIS.THIS GIVES YOU ADVANCED FLEXIBILITY FOR COMPLEX PARTS LIKE IMPELLERS SWIVEL MOMENTUM MILLING SPINDLE (40% DUTY CYCLE) 1,620 FT LBS (2,200 NM) HOLDING MOMENTUM WITHOUT CLAMPING (40% DUTY CYCLE) 1,438 FT LBS (1,950 NM) HOLDING MOMENTUM WITH CLAMPING: 2,655 FT LBS (3,600 NM) RAPID MOTION B-AXIS: 35 RPM SWIVELLING TIME OF THE HEAD FROM HORIZONTAL-VERTICAL & VICE VERSA 1.5 SECS POSITIONAL UNCERTAINTY P: 9 ARC SECONDS -EXTERNAL COOLANT SUPPLY ON THE OUTSIDE OF THE SPINDLE- PUMP OUTPUT: 10.6 GALLON/MINUTE (40 L/MIN) PUMP PRESSURE: 22 PSI (1.5 BAR) -INSTALLATION DATA- OPERATION VOLTAGE: 400 V INPUT (COMES WITH MULTI INPUT TRANSFORMER) CONTROL VOLTAGE: 24 V MAX AT 100% DUTY CYCLE: 100 A POWER CONSUMPTION AT 100% DUTY CYCLE: 64 KVA RECOMMENDED NET PROTECTION: 100 A RECOMMENDED SHORT CIRCUIT: 3.6 MVA COMPRESSED AIR REQUIRED: 87 PSI (6 BAR) AIR CONSUMPTION (AVERAGE VALUE): 20 M-3/H AIR CONSUMPTION WITH TOOL COOLING: 40 M-3/H TOTAL WEIGHT WITH PALLET CHANGER: APPROX 22,000 LBS (9 TONS) 3-POINT SUPPORT WITH 3 LEVELING SHOES, NO SPECIAL FOUNDATION REQUIRED

Equipped With:

HEIDENHAIN ITNC530 3D CONTOURING CNC CONTROL WITH: -ELECTRONIC HANDWHEEL -2ND PROCESSOR CARD WITH WINDOWS 2000 -OMAT ADAPTIVE CONTROL FOR AUTOMATIC FEED RATE ADJUSTMENTS -APPLICATION TUNING CYCLE ATC HEIDENHAIN INFRARED PARTS MEASURING PROBE BLUM LASER TOOL LENGTH AND DIAMETER MEASURING, HORIZONTAL/VERTICAL COOLING BY AIR BLAST THROUGH SPINDLE CENTRE, SELECTED WITH M-FUNCTION SPRAY PISTOL WITH PUMP HEIDENHAIN GLASS SCALES DIRECT MEASURING SYSTEM X/Y/Z AXES HEIDENHAIN ROTARY ENCODERS DIRECT MEASURING SYSTEM B/C AXES EXTERNAL COOLANT NOZZLES ON OUTSIDE OF SPINDLE AIR/COOLANT SELECTABLE AUTOMATIC SWITCH-OFF OF POSITIVE AIR PRESSURE FOR THE MAIN SPINDLE AFTER WORK END LINEAR ROLLER GUIDEWAYS AND DIGITAL DRIVES. STABILITY AND HIGH PRECISION ARE ENSURED WITH ROLLER GUIDEWAYS WITH OVER-DIMENSIONED DISTANCES BETWEEN THE GUIDEWAYS. THE TABLE CENTRE OF GRAVITY MOVES IN BETWEEN THE VERTICAL GUIDEWAYS (Z-AXIS). ELECTRONIC TEMPERATURE COMPENSATION SPINDLE CHILLER AVAILABLE BOOKS AND MANUALS FULL ENCLOSURE OF MACHINING AREA FOR SAFETY AND NOISE REDUCTION SENSITIVE MACHINE PARTS (MEASURING SYSTEMS, LIMIT SWITCHES, GUIDE-WAYS, DRIVES) ARE SEPERATE FROM THE MACHINING AREA ROTARY PALLET STORAGE RS3 INCLUDING 3 PALLETS OIL AND EMULSION MIST SEPARATOR ELECTROSTATIC FILTER MINIMUM LUBRICATION LAMINATED SAFETY GLASS FOR WINDOW IN CABIN DOOR CLAMPING HYDRAULICS WORKING TABLE AND SET-UP STATION FOR HYDRAULIC CLAMPING DEVICES